PEEK Capillary Tubing for Low-Dead-Volume Fluid Paths

Small-bore PEEK tubing for HPLC, LC, sampling, autosamplers, laboratory automation and analytical instruments, selected by ID, OD, fittings, solvent, pressure, temperature and cleanliness.

PEEK Capillary Tubing

  • Commercial analytical-fluidics suppliers commonly organize PEEK tubing by outside diameter, then offer several bores within each OD. The following ranges are summarized from the Biotech Fluidics PEEK tubing product page and are useful for preparing an RFQ.
  • Important: These are third-party product examples, not confirmed WELLELE sizes or ratings. Pressure values belong to the cited supplier’s products and conditions. WELLELE must separately confirm manufacturability, tolerances, pressure, temperature, color and length for every quotation.

Market Reference Sizes for PEEK Capillary Tubing

Commercial OD family Published ID examples Published pressure examples Published lengths and colors
360 µm OD (0.0145 in) 25, 50, 100 and 150 µm
(0.001, 0.002, 0.004 and 0.006 in)
2,000-5,000 psi
(138-345 bar)
5 ft (1.5 m); natural, red or yellow depending on ID
1/32 in OD (about 0.79 mm) 0.005, 0.007, 0.010, 0.015 and 0.020 in
(0.125-0.50 mm)
3,000-5,000 psi
(207-345 bar)
5, 50 and 100 ft examples; red, yellow, blue, natural or orange
1/16 in OD (about 1.59 mm) 0.0025, 0.004, 0.005, 0.007, 0.010, 0.020, 0.030 and 0.040 in
(65 µm-1.00 mm)
3,000-7,000 psi
(207-483 bar)
5, 50 and 100 ft examples; natural, black, red, yellow, blue, orange or green
1/8 in OD (about 3.18 mm) 0.062 and 0.080 in
(1.55 and 2.00 mm)
3,000-4,000 psi
(207-276 bar)
5 ft (1.5 m); natural

HPLC and LC

Connections where low extra-column volume and compatible fittings are important

Sampling and autosamplers

Small-volume transfer paths requiring controlled bore and repeatable cut ends.

Instrument manifolds

Short connections selected by port geometry, solvent, pressure and service access

Laboratory automation

Routable, electrically isolating fluid paths for analytical and diagnostic equipment.

Common Applications

Heat shrink Mylar tube belongs to the polyester film tubing family. In WELLELE’s process map, Mylar tube and Mylar heat shrink tube are associated with flat-rolling / film-based sleeve processes. The final construction should be confirmed by product series, required diameter, wall thickness and shrink behavior.
Polyester film

Forming / winding

Bonding / forming

Cut length

Heat recovery around component /  Quality control

  • Supplied ID, wall thickness and cut length are checked before shrink
  • Free and restrained shrink behavior can be evaluated under an agreed heating condition.
  • Post-shrink fit, coverage, wrinkles, end lifting, surface damage and electrical requirements are inspected to the approved sample or drawing.
  • Production approval should record the heat source, temperature setting, exposure time, part orientation and acceptance criteria.

Making the app managable

Technical capability and RFQ parameters

Parameter Custom capability RFQ requirement
Material PET/polyester film; Mylar name when traceable Film identity and document need
Shrink ratio 2:1 3:1 available Free or restrained shrink condition
Shrink start Around 90°C Heating equipment and cycle
Application temperature Up to about 150°C by product construction Continuous/peak temperature and duration
Supplied ID Custom Component maximum OD and installation clearance
Wall thickness Custom film/layer build Insulation, stiffness and wrinkle target
Cut length Custom Coverage before/after heating and tolerance
Longitudinal change Product and process specific Final coverage acceptance
Appearance Functional or cosmetic standard Wrinkle, burn, whitening and end condition

Use this table to define the tube WELLELE should review. A complete RFQ identifies both the nominal geometry and the operating conditions used to approve it.

Parameter Why it matters What to provide
Internal diameter Flow, backpressure, delay volume and dispersion Nominal ID, tolerance and flow range
Outside diameter Fit with ferrule, nut, port and routing hardware Nominal OD, tolerance and connection system
OD-to-ID ratio Pressure capability and stiffness Both target OD and ID
Pressure/temperature Safe limit changes with size, solvent and fittings Normal/peak values, pulsation and safety factor
Chemical exposure Some acids attack and some solvents swell PEEK Chemical, concentration, temperature and time
Cut/end quality Angled or crushed ends cause leakage and dead volume Length tolerance and end inspection
Cleanliness/packaging Particles, oils and mixed sizes affect instruments Cleaning, capping, labeling and lot separation

Pressure statement: A pressure rating is meaningful only when OD, ID, temperature, fluid, fittings, installation and safety factor are defined. Publish only size-specific, condition-specific values supported by a test method or qualified engineering data

Heat shrink Mylar tube is a shrinkable polyester film tube used as an insulating, protective or covering sleeve. After heating, the tube recovers around the component to create a closer fit than a non-heat-shrink sleeve.

It is commonly reviewed for coils, electrical components, wire assemblies, sensors and compact OEM parts where insulation, fit and component protection must be balanced.

Start with the component minimum and maximum OD, then define the initial tube ID, wall thickness, finished length and heating process.

Wrinkling is commonly caused by oversized initial ID, uneven heat, sharp component geometry changes, trapped air or the wrong shrink sequence.

Heat guns, ovens, shrink tunnels and coil heaters may be used depending on tube size, component geometry and required appearance.

In purchasing language, the terms may overlap. In engineering specification, confirm the film source, tube construction, shrink behavior and finished-tube requirements.

Provide application, component OD range, initial tube ID, wall thickness, length, heating method, operating temperature, assembly method and annual quantity.

No. Use the full minimum and maximum component OD. The maximum OD controls installation clearance before heating, while the minimum OD helps determine whether the tube can recover tightly enough. Tolerance, profile changes and the heating method also affect the starting size.

Select heat shrink Mylar tube from the complete component dimensions, operating conditions, manufacturing process and acceptance criteria. Use samples to confirm fit and function before volume production

Send us mail

© Copyright - Custom High-Performance Tubing for Industrial Insulation, Protection and Precision OEM